WHAT'S NEW
MECHANICAL CLADDING (LINED PIPES) FROM 6" TO 20" IN 12 METER LENGTHS

COMPANY  LIST

ProEarth Group

ProEarth's vision is to be the world leader as geoscience and engineering solutions provider to the oil and gas industry. We will earn our customers\' trust and enthusiasm through continuous improvement driven by the superior expertise, integrity, teamwork and innovation of ProEarth people..

To achieve sustainable growth, we have established a vision with clear goals:

Planet, Being a responsible global citizen that makes a difference.

People, Being a great place to work where people are inspired to be the best they can be.

Profit, Maximizing return to shareholders while being mindful of our overall responsibilities.

Portfolio, Bringing to the oil and gas industry a portfolio of solutions that anticipate and satisfy clients desires and needs.

Partners, Nurturing a winning network of partners and building mutual loyalty.

Our Mission, What we do is inspired by our enduring mission, ProEarth is global oil and gas solutions provider engaged in environmentally and socially responsible operations, worldwide. ProEarth is dedicated to provide solutions of such quality that our customers will receive superior value while our employees, business partners and the community at large will share in our success and our owners will receive a sustained superior return on their investment. We work to create value and make a difference every were we engage. This is our mission. Everything we do reflects this mission and the values that make it possible.

Our Values,

  • At ProEarth at company, team and individual level, we value:
  • Integrity, openness, respect and honesty
  • Passion for people, work, process and technology
  • Taking on big challenges and seeing them through
  • Constructive feed-back, self-improvement, and personal excellence
  • Accountability to customers, shareholders, partners, employees and society at large for commitment, result and quality.
  • Respect the culture, traditions and way of life in places we operate.

Courage, We take action, we have challenged traditional methods of work and continue to pioneer innovative approaches. We help oil and gas companies by providing innovative and sustainable solutions. With a sensitive yet confident approach we are determined to question, learn and take action for optimum recovery of oil and gas around the world.

Commitment, We keep our promises; we are dedicated to provide optimum solutions for exploration and exploitation of oil and gas. We do this by nurturing lasting relationships with our clients, our co-workers and the communities in which we operate. We believe that by making a long-term commitment we have a meaningful and sustainable impact.

Trust, We believe in each other, we believe in each other\'s abilities and potential. We support and respect one another, and build an environment where we can approach our responsibilities with confidence. In an atmosphere of trust we are inspired to share our experiences and learn from each other.

Accountability, We are reliable partners, since 2005 we have built a foundation of trust with clients, governments, and other partners who support us in our mission. Our greatest responsibility is providing consultancy solutions that ultimately maximize recovery by ensuring sustainable development of oil and gas resources. In doing this we are committed to using our people skills, appropriate technology and processes wisely, with respect and accountability.

What keeps us strong? Integrity, Passion, Challenge, Improvement, Accountability & Respect

These are the core beliefs and attitudes on which our organization has been built, and they are the cornerstones of our success. These enduring values guide our actions, decisions and relationships as we work towards fulfilling our mission.

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FTV Proclad (Singapore) Pte Ltd

FTV Proclad (Singapore) PTE LTD's new facility was set up in 2004 to service oil and tools equipment manufacturing by offering precision machining, cladding, and heat treatment. The facility employs the latest CNC machining equipment such as horizontal and vertical boring equipment and the latest CNC weld cladding and post weld heat treatment equipment.

The company provides services such as precision machining and weld cladding of oil tool equipment such as composite blocks of various shapes and sizes with gate valves, ball valves, and all other types of oil field equipment.

We also supply hot induction for 3D and 5D pipe bends in a large number of grades ranging from carbon to duplex stainless steel and austenitic grades. Hot induction bends for 2" - 30" diameters of 3D pipe bends and 5D radiuses. Weld overlay cladding of pipe and all piping component

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Proclad Academy

Proclad Academy, we pride ourselves on taking a no nonsense approach to business improvement that generates better prepared, qualified, more engaged and safety aware individuals.  All these attributes contribute to a more efficient and effective organization that values its staff.  The Proclad Academy seeks to add value to your business and provide you with a return on investment that improves your financial performance.

Not matter global corporation, government department, small business, NGO or private individual the Academy seeks to go beyond traditional training models to demonstrate measurable financial improvements.

This ambition is backed up with a track record of some of the most well known world class training and education institution that we have partnered with. The Academy brings you the very best consultancy and training experts that are experienced, practical and accessible for your requirements throughout the GCC, North Africa and South East Asia.

We want to become close to you to understand your business needs and respond with a combination of training, coaching and consultancy services that reap you real and measurable benefits.

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Proclad Pipe Ltd

Proclad Pipe has developed a Hydroforming process which optimises quality and guarantees 100% residual contact between the CRA liner and the carbon steel outer pipe. This unique process when coupled with our state of the art weld overlay techniques offers our clients a cost effective engineering solution for flowline applications.

We offer this product in base material grades API 5LX 52 to X70, with a variety of corrosion resistant alloy liners of  in sizes ranging from 114 to 508mm diameter, with thickness range between 6 to 50mm. 

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FTV Proclad (U.A.E) LLC

FTV Proclad (U.A.E.) L.L.C. is part of the Proclad Group that is specialized in providing total engineering and corrosion solution for all types of oilfields valves, pumps and wellhead equipment. FTV Proclad (U.A.E.) L.L.C has developed its expertise in valves/wellhead equipment manufacturing, upgrade and repair, CNC machining, field assistance, welding, testing and installation, weld overlay cladding and HVOF coating.

In addition to the above workshop activities, FTV Proclad (U.A.E.) L.L.C. has expanded its business to provide on-site valves repair and refurbishment services during plant shutdowns and annual Turnarounds. This service is now provided through a well-equipped Containerized Workshop mobilized to the site of the end-user to minimize wasted time and meet planned shutdown schedule.

Recently, FTV Proclad (U.A.E.) L.L.C has acquired High Pressure Water Jetting Units (up to 2500 bar) and the expertise of a well-established and experienced local company, mainly to provide Water Jetting business in a most professional way, especially to the Oil & Gas, Refinery, Petrochemical and the Water & Power sectors.

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FTV Proclad LLC

 

FTV Proclad L.L.C strategically placed location provides services and support directly to the regional clients. The UAE facility is the largest clad facility and offers additional services of shop pre-spooling, site welding, valve repair, valve refurbishment, heat treatment, protective spray coating and CNC machining.

The company provides variety of solutions such as:

  • Manufacture of clad pipes (metallurgical bonded) from 6" to all sizes.
  • Manufacture of clad lined pipe (mechanically bonded) from 4" and above in 12 meter lengths.
  • Manufacture of clad fittings from 2" to all sizes.
  • Manufacture of clad flanges from 2" to all sizes.
  • Manufacture of ASME code clad nozzles from 2" to all sizes.
  • Manufacture of valve components: body, bonnet, nozzles, disc, gate, seat, stem, etc. for gate/ globe / check valves, X-MAS trees, etc. up to 15,000 psig to API 6A.
  • Valve repair services, including the repair and remanufacture of valves, mud pumps, sea water pumps, BOPs, etc.
  • Manufacture of oil field equipment: tubing head spool, flanges, tees, cross, adaptors, casing / tubing hangers, etc. to API 6A/ 16A.
  • Clad spool fabrication.
  • Post-weld heat treatment up to 750 degree Celsius with 5.8 x 3 x 3 meter furnace

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Innovative Tooling Solutions

The ITS Controlled Boring Product Range comprises a number of highly efficient Controlled Boring Bars and Contouring Heads which can be used to carry out a wide variety of complex precision machining operations from a single tool setup.

Each incorporates a precision internal mechanism, which is actuated via the CNC controls of the machine tool to precisely control the radial movement of the cutters during the actual machining cycle.

With the advanced CNC controls now standard on most machine tools, it is therefore possible to programme ITS equipped machines not only for multiple diameter changes, but also for automatic machining of complex geometries such as: tapers, radii, chamfers, threading and grooving in a single set up.

This dramatically reduces the time consuming tool changes and secondary operations, bringing vastly increased productivity to the cutting edge. 

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ProInspection Ltd

 

ProInspection is a newly developed company within the Proclad group providing a competitive mechanical testing and metallurgical testing service to other companies within the group and to external clients. The mission statement of the company is aimed at ensuring the rigorous demands of modern client specifications and international standards are met. The small team of dedicated highly motivated personnel provides a level of service that meets the tight schedules demanded by an ever increasing market. 

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FTV Proclad International Ltd

FTV Proclad International Limited specialise in providing integrated corrosion resistant clad solutions for HPHT and sour service environments. Our expertise in Weld Clad Overlay, Machining, Inspection and Fabrication, provides a total turnkey package for Subsea Manifold Equipment, X-Tree Flowloops, Dynamic and Static Riser applications, Flowlines and Pipelines. Our 25 years’ experience in weld clad products, including engineering design and full project management, ensure our client requirements can be handled from early engineering support, material procurement, all the way through to final onsite installation support, offering a “one stop shop” for all our client base. The automated protective clad surfacing systems apply high integrity corrosion resistant alloys, including Inconel 625 and 825, Alloy C276 and C22, 300 and 400 series Stainless Steels. This is to a variety of substrates such as Carbon Manganese, Low Alloy, Martensitic and Ferric Stainless Steels in sizes from 2” (50mm) and above, and approx wall thickness of 0.43” (11mm) and above. This CRA clad process is proved to significantly enhance the service life of new components and cladding material types and thicknesses can be selected to meet the service environment. Every component part of a pipeline system can be clad.

Proclad’s total commitment to on-going research and development enables Proclad to continually enhance its full range of products to provide a high standard of quality and service, and subsequently ensure Proclad remain the worldwide market and technological leader in the protective weld cladding of pipeline components and are licensed under API specification 5LD for the processing of clad steel pipe.

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Dawson Downie Lamont

Dawson Downie Lamont design and manufacture Reciprocating Pumps in accordance with API 674 and the Hydraulic Institute Standard for the oil & gas, petrochemical and marine industries worldwide.

With over 100 years of experience in pump technology, DDL offer wide ranging expertise in the pumping of various liquids. Dawson Downie pumps can be found in refineries worldwide covering a wide variety of applications from Slops Recovery to Flare Drum Knockout duties. DDL are also one of only a few companies worldwide that specialise in the manufacture of Direct Acting Steam / Gas Driven Reciprocating Pumps.

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Proclad Induction Bending

Proclad Induction Bending LTD was founded in 1985 as Induction Bending Services Ltd (IBS). Originally based in Newton Aclyiffe, the company moved to Sunderland where it rapidly expanded to become the leading induction bending company in the UK with four bending machines covering sizes 2" to 42".

The company continued to trade as IBS until 2001 when it was acquired by the Proclad Group. 

Proclad Induction Bending Ltd continued in Sunderland until mid-2005. The plant was then relocated to our already established premises in Glenrothes, due to the expiration of the lease. 

After relocating to the Glenrothes facility, we increased the size range to 42", added shot blasting facilities, and more recently, a heat treatment plant. 

The company is now perfectly placed to handle contracts of all sizes, and has the ability to offer fast track deliveries, and major long term contracts.

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Proclad International Forging Ltd

Proclad International Forging Ltd, part of the world wide Proclad Group specialises in high-quality forged components, mainly for the oil and gas industries. From our Livingston base, components are manufactured and supplied for use both to our customers and for use throughout the Proclad group - allowing us to offer a turnkey package to all.

Since the 1980's the company has been manufacturing low-volume, highly-specialised carbon steel and alloy steel fittings for a demanding industry. Our experience has been gained over the years on a product range which has had to be designed and built to operate in harsh conditions with a lifespan of up to 20 years or more.

Where non-standard products are required we have the capability to meet these demands. Our key strengths are that we can fast track where necessary, from inception to delivery can take as little as a few days, although our standard turnaround time is 3-6 weeks.

 

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Proclad Heat Treatment

The History of the company is comparatively new as can be demonstrated by our equipment; however the depth of knowledge of the heat treatment team combined covers an impressive 60 years within the industry.

The instrumentation is calibrated every three months to ensure its accuracy when controlling and recording the heat treatment cycles. The furnaces are surveyed every 12 months in accordance with the API 6A Appendix H or Norsok requirements to ensure that there is minimal furnace temperature variation across the hearth.

Scheduling for heat treatment can be tricky, however, where the soak times allow, the company endeavour to provide a service that turns around the material within 48 hours of receipt at the plant as demonstrated by the current performance figures monitored by ourselves & our major customers.

This is facilitated by a full time dedicated shop floor and office workforce that ensure a smooth flow of the work from off loading, through the furnaces, then fully certified back to the client.

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Dawson Downie Lamont patternshop

Dawson Downie Lamont is now based in Glenrothes and has been for the last 20 years. It isn’t every Glenrothes company that can claim a proud history stretching back all of 100 years but that’s exactly what Dawson Downie Lamont can claim. The engineering company marked its centenary in 2005.

The company was founded in Glasgow in 1905 to supply the then thriving shipyards on the River Clyde with pumps and its success caused a move to bigger premises in Clydebank a few years later. During the forties the company made munitions and also diversified into pump making for the oil industry, a move which was to prove astute given the development of that sector in the years ahead. Its ability to diversify was particularly useful when the decline of the shipbuilding industry prompted the move to Glenrothes in 1996.

Diversity is one of the keys to DDL’s longevity, and not content with their success in pump manufacture they have also built a successful business in the design and construction of customized cases and packaging for the transportation of industrial products worldwide and also pattern making for industrial castings. Dawson Downie Lamont can boast both a fine heritage and a thoroughly modern service.

Since the move to Glenrothes in Fife working in a thriving industrial estate Dawson Downie took advantage of its years’ experience in the packaging sector and started to offer packing solutions firstly to all the heavy engineering companies and over the years has offered companies all over various sectors packing solutions and now have a thriving business in this sector.

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